Quick Turn Prototype PCB Assembly SMT manufacturer loud speaker board
Factors that Determine the Cost of Quick Turn PCB Assembly
Cost of labor and machine power
Manufacturing and assembling PCBs require skilled professionals. The more technicians the work demands, the higher the overall cost is likely to be. Besides that, manufacturers have machinery designed for different types of circuit boards. Therefore, the machines used can also affect the PCB costs.
Quick turn PCB assembly type
Manufacturers use several quick turn PCB assembly technologies, with the most popular being Surface Mount (SMT) and Through-Hole Assembly (THA). Depending on the nature of the work, the PCB assembly manufacturer can use both SMT and THA. Expect the cost to differ between these assembling technologies.
Number of layers
Boards can have a single layer or multiple layers. Extra layers translate to added complexity or at least more time to manufacture. As such, the cost of quick turn PCB will obviously be higher when more layers are involved.
Component placement
Another major factor that can affect the price of quick turn PCBs is the component placement you choose. The cost of only top layer assembly differs from that of double-sided assembly.
Packaging and shipping
There are different packaging and delivery options based on PCB assembly, size, the urgency of the project, and what you want to protect the circuit boards against. So, this deserves consideration because the option you go for can influence the final cost as well.
Turnaround time
Some quick turn PCB manufacturers have teams working all day and all night to fulfill requests in time. How fast the manufacturer completes the process matters. Quick deliveries often translate to more cost.
Production capability:
| SMT and Through-Hole Assembly | Fine Pitch Component Insertion |
| Lead free Assembly | BGA and QFN Assembly |
| One-stop PCB Assembly | BGA X-Ray Inspection |
| Prototype PCB Assembly | Automated Optical Inspection |
| PCB Assembly in low volumes | PCB testing for functionality |
AOI Testing
Checks for solder paste
Checks for components down to 0201"
Checks for missing components, offset, incorrect parts, polarity
X-Ray Inspection
X-Ray provides high-resolution inspection | In-Circuit Testing
In-Circuit Testing is commonly used in conjunction with AOI minimizing functional defects caused by component problems.
Power-up Test
Advanced Function Test
Flash Device Programming
Functional testing |
| Selective Wave Soldering | Conformal Coating |
| Complete box build | Kitting and 3D printing |
About IBE Corporation
IBE keeps making breakthroughs in technology and production to lead the EMS industrial and build a one-stop solution integrating material purchasing, production processing and finished
product reliability test which enable our customer to achieve meaningful time to market and save cost.
Our products are widely applied in Automotive,Medical,Defense and Aerospace,Power Supply,Smart Metering industry,etc.
We've good cooperation with many famous enterprises,such as Flextronics,Foxconno,ABB,AEC,Jabil,Valeo,Bushnell,Sanmina, Grammer and so on.
High quality and competitive price let IBE obtain the trust of our clients from all over the world.
With strong manufacturing and producing capacities and the practical application in all fields,IBE Group has achieved stable increase of sales volume year by year.
Since established in 1998,over 20 years of innovation and development,IBE Group has set up four processing and manufacturing bases including the headquarters in Shenzhen, and a manufacturing factory in Portland,America.In addition, our EMS factory in Vietnam.
Certification:
Certified by ISO 9001 and 14001,IBE is a well-equipped and strictly managed manufacturer.We integrate our resources and manage production through MES system which can well optimize process and guarantee quality.Besides,IBE Group adheres strictly to the production and manufacturing standards of IATF16949,automobile industry and ISO 13485,medical industry.
FAQ:
Q: What service do you have?
A: We provide PCB,components sourcing,PCB assembly,box build,R &D services.
Q: What is your minimum order quantity (MOQ)?
A:As for MOQ, we have no request about it. Even 1 pcs is ok for us.
Q: What is needed for PCB & PCBA quotation?
A: Gerber fie,Bom list and production technical requirements.
Q: How to keep our product information and design file secret ?
A: We are willing to sign a NDA effect by customers side local law and promising tokeep customers data in high confidential level.
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